Abstract
Nitrogen-doped carbon materials with iron ions are known as catalytic growth agents for the oxygen reduction reaction (ORR) in fuel cells, but the design and synthesis of high-performance and low-cost catalysts still remain a significant challenge. Herein, we present a cost-effective approach to dispose of MF solid waste as the precursor for the synthesis of MCFes catalyst with the favorable structure features such as the high specific surface area, abundant active sites and suitable pore structure. The results showed that the MCFe-10/10/2 had specific surface area as high as 780.7 m2•g-1 and high efficient catalytic activity comparable to commercial 5% Pt/C catalyst for the ORR in acid media. Furthermore, the influences in the contents of N through heat-treated at NH3 atmosphere were also investigated in detail. It was found that the catalytic activity was sensitive to N type, particularly the ratio of pyridinic-N to total N atoms. The large N contents did not lead to higher ORR activities ofMCFes and NMCFe-10/10/2. While the pyridinic N content improved the onset potential for ORR. Furthermore, iron carbide nanoparticles were well encapsulated in N-doped graphene-like layers, which determined the limiting current density. This judicious transformation of organic-rich waste not only addresses the disposal issue, but also generates valuable functional carbon materials from the discard. The as-synthesized carbon will certainly have greater economic ramifications by creating value added materials from wastes.
Graphical Abstract
Keywords
Proton exchange membrane fuel cell, ORR, FeNx/C, catalyst, waste utilization
Publication Date
2016-04-28
Online Available Date
2016-02-06
Revised Date
2016-01-27
Received Date
2015-12-17
Recommended Citation
Can-yun ZHAO, Lin HUANG, Yong YOU, Ying-fang YAO, Xiao-gang SU, Hong WAN, Jian-guo LIU, Cong-ping WU.
Recycling MF Solid Waste into Mesoporous Nitrogen-doped Carbon with Iron Carbide Complex in Graphitic Layers as An efficient Catalyst for Oxygen Reduction Reaction[J]. Journal of Electrochemistry,
2016
,
22(2): 176-184.
DOI: 10.13208/j.electrochem.151145
Available at:
https://jelectrochem.xmu.edu.cn/journal/vol22/iss2/8
References
[1]Bruce P G, Hardwick L J, Abraham K M. Abraham. Lithium-air and lithium-sulfur batteries [J]. Mrs Bulletin, 2011, 36(7): 506-512.
[2] Winter M, Brodd R J. What are batteries, fuel cells, and supercapacitors [J]? Chemical Reviews, 2004, 104(10): 4245-4269.
[3]Debe M K. Electrocatalyst approaches and challenges for automotive fuel cells [J]. Nature, 2012, 486(7401): 43-51.
[4]LiangYY, Li Y G,Wang H L, Zhou J G, Wang J, Regier T, Dai H J. Co3O4 nanocrystals on graphene as a synergistic catalyst for oxygen reduction reaction [J]. Nature Materials, 2011, 10(10):780-786.
[5]Xiao M L. Zhu J B. Feng L G. Liu C P. Xing W. Meso/Macroporous Nitrogen-Doped Carbon Architectures with Iron Carbide Encapsulated in Graphitic Layers as an Efficient and Robust Catalyst for the Oxygen Reduction Reaction in Both Acidic and Alkaline Solutions [J]. Advanced Materials, 2015, 27(15): 25212527
[6] Tang Q, Jiang L, Qi J, Jiang Q, Wang S, SunG. One step synthesis of carbon-supported Ag/MnyOx composites for oxygen reduction reaction in alkaline media [J]. Applied Catalysis B-environmental, 2011,104(34):33745.
[7] Li Y, Li Y, Zhu E, McLouth T, Chiu C-Y, Huang X, et al. Stabilization of high-performance oxygen reduction reaction Pt electrocatalyst supported on reduced graphene oxide/carbon black composite [J]. Journal of The American Chemical Society, 2012,134(30):123269.
[8]Levy R B. M B. Platinum-like behavior of tungsten carbide in surface catalysiss [J]. Science 1973; 181(4099): 547549.
[9]Guo S J. Sun S H. FePt Nanoparticles Assembled on Graphene as Enhanced Catalyst for Oxygen Reduction Reaction [J]. Journal of The American Chemical Society, 2012,134(5):24922495.
[10] Wu G, More K L, Johnston C M, P Z. High-Performance Electrocatalysts for Oxygen Reduction Derived from Polyaniline, Iron, and Cobalt [J]. Science, 2011, 332(6028):443447.
[11] Lefevre M, Proietti E, Jaouen F. Iron-Based Catalysts with Improved Oxygen Reduction Activity in Polymer Electrolyte Fuel Cells [J]. Science, 2009, 324(5923):71-74
[12] Wu Z S, Yang S B , Sun Y, et al. 3D Nitrogen-Doped Graphene Aerogel-Supported Fe3O4 Nanoparticles as Efficient Eletrocatalysts for the Oxygen Reduction Reaction [J]. Journal of The American Chemical Society. 2012, 134(22) :9082-9085.
[13]Thorum M S, Yadav J, Gewirth A A. Oxygen Reduction Activity of a Copper Complex of 3,5-Diamino-1,2,4-triazole Supported on Carbon Black [J]. Angewandte Chemie-International Edition, 2009, 48(1):165-167
[14]Jaouen F, Herranz J, Lefevre M, et al. Cross-Laboratory Experimental Study of Non-Noble-Metal Electrocatalysts for the Oxygen Reduction Reaction [J]. ACS Applied Materials & Interfaces, 2009, 1(8):1623-1639.
[15]Cheng F Y, Su Y, Liang J, et al. MnO2-Based Nanostructures as Catalysts for Electrochemical Oxygen Reduction in Alkaline Media [J]. Chemistry of Materials, 2010, 22(3):898905
[16]Cracknell J A , Vincent K A , Armstrong F A. Enzymes as working or inspirational electrocatalysts for fuel cells and electrolysis [J]. Chemical Reviews, 2008, 108(7):24392461
[17]Yang W, Fellinger T P, Antonietti M. Efficient Metal-Free Oxygen Reduction in Alkaline Medium on High-Surface-Area Mesoporous Nitrogen-Doped Carbons Made from Ionic Liquids and Nucleobases [J]. Journal of The American Chemical Society, 2011;133(2):206209.
[18]Parvez K, Yang S B , Hernandez Y, et al. Nitrogen-Doped Graphene and Its Iron-Based Composite As Efficient Electrocatalysts for Oxygen Reduction Reaction [J]. ACS Nano, 2012, 6(11):95419550.
[19] Wang J J, Zhu M Y, Outlaw R A, et al. Synthesis of carbon nanosheets by inductively coupled radio-frequency plasma enhanced chemical vapor deposition [J]. Carbon, 2004, 42(14):28672872.
[20]Titirici M M,White R J, Falco C, et al. Black perspectives for a green future: hydrothermal carbons for environment protection and energy storage [J]. Energy & Environmental Science, 2012, 5(5):67966822.
[21]Tang YF, Allen BL, Kauffman DR, Star A. Electrocatalytic activity of nitrogen-doped carbon nanotube cups [J]. Journal of The American Chemical Society, 2009,131(37):132001.
[22] Su D S. The UseofNaturalMaterialsinNanocarbonSynthesis [J]. Chemsuschem, 2009, 2(11): 1009-1020.
[23]Raymundo-Pinero E, Cadek M, Beguin F. TuningCarbonMaterialsforSupercapacitorsby DirectPyrolysisofSeaweeds [J]. Advanced Functional Materials, 2009, 19(7): 1032-1039.
[24]Jafri R I, Rajalakshmi N, Ramaprabhu S. Nitrogen-doped multi-walled carbon nanocoils as catalyst support for oxygen reduction reaction in proton exchange membrane fuel cell [J]. Journal of Power Sources, 2010, 195: (24) 8080-8083.
[25]Zhou YK, Neyerlin K, Olson T S.et al. Enhancement of Pt and Pt-alloy fuel cell catalyst activity and durability via nitrogen-modified carbon supports [J]. Energy & Environmental Science, 2010, 3(10): 1437-1446.
[26]Gao S Y, Geng K, Liu HY, et al. Transforming organic-rich amaranthus waste into nitrogen-doped carbon with superior performance of the oxygen reduction reaction [J]. Energy & Environmental Science, 2015, 8(1):221-229
[27]Zhao Hong, Hui K S, Hui K N. Synthesis of nitrogen-doped multilayer graphene from milk powder with melamine and their application to fuel cells [J]. Carbon, 2014, 76:1-9.
[28]Guo C Z, Liao WL, Li Z B, et al. Exploration of the catalytically active site structures of animal biomass-modified on cheap carbon nanospheres for oxygen reduction reaction with high activity, stability and methanol-tolerant performance in alkaline medium [J]. Carbon, 2015, 85:279288.
[29]Zhou T B, Wang H, Ji S, et al. Soybean-derived mesoporous carbon as an effective catalyst support for electrooxidation of methanol [J]. Journal of Power Sources, 2014, 248:427433.
[30]Wang R F, Song H H, Li H,et al. Mesoporous nitrogen-doped carbon derived from carp with high electrocatalytic performance for oxygen reduction reaction [J]. Journal of Power Sources, 2015, 278:213217.
[31] Y Q F, Zhang Y H, Liu X P,et al. Carbon-supported Fe/Co-N electrocatalysts synthesized through heat treatment of Fe/Co-doped polypyrrole-polyaniline composites for oxygen reduction reaction [J]. Science China-Chemistry, 2014, 57(5):739-747.
[32]Lee J S, Park G S, Kim S T,et al. AHighlyEfficientElectrocatalystfortheOxygenReductionReaction:N-DopedKetjenblackIncorporatedintoFe/Fe3C-FunctionalizedMelamineFoam [J]. Angewandte Chem-international edition, 2013, 52(3):1026-1030.
[33] Liang H W, Zhuang X, B S, et al. Hierarchically porous carbons with optimized nitrogen doping as highly active electrocatalysts for oxygen reduction [J]. Nature Communications, 2014, 5.4973
[34] Wei W, Liang H, Parvez K, et al. Nitrogen-Doped Carbon Nanosheets with Size-Defined Mesopores as Highly Efficient Metal-Free Catalyst for the Oxygen Reduction Reaction [J]. Angewandte Chemie-International Edition, 2014, 53(6),1570-1574.
[35] Liang J, Zheng Y, Chen J,et al. Facile Oxygen Reduction on a Three-Dimensionally Ordered Macroporous Graphitic C3N4/Carbon Composite Electrocatalyst [J]. Angewandte Chemie-International Edition, 2012, 51(16): 3892-3896.
[36]Liu Z, Nie H,Yang Z,et al. Sulfur-nitrogen co-doped three-dimensional carbon foams with hierarchical pore structures as efficient metal-free electrocatalysts for oxygen reduction reactions [J]. Nanoscale, 2013, 5(8): 3283-3288.
[37]Tucker JB. Amaranth -the once and future crop [J]. Bioscience 1986, 36(1): 9-13.
[38] Zhang W, Sherrell P, Minett AI, Razal JM, Chen J. Carbon nanotube architectures as catalyst supports for proton exchange membrane fuel cells [J]. Energy & Environmental Science, 2010, 3(9):128693.
[39]Zhang W, Sherrell P, Minett A I.et al. Carbon nanotube architectures as catalyst supports for proton exchange membrane fuel cells [J]. Energy & Environmental Science, 2010, 3(9):1286-1293.
[40]Yang S, Feng X, Ivanovici S, et al. Fabrication of Graphene-Encapsulated Oxide Nanoparticles: Towards High-Performance Anode Materials for Lithium Storage [J]. Angewandte Chemie-International Edition, 2010,49(45): 8408-8411.
[41] Chen P, Wang L K, Wang G, et al. Nitrogen-doped nanoporous carbon nanosheets derived from plant biomass: an efficient catalyst for oxygen reduction reaction [J]. Energy & Environmental Science, 2014, 7(12):4095-4103.
[42]Liu Q, Zhang H, Zhong H,et al. N-doped graphene/carbon composite as non-precious metal electrocatalyst for oxygen reduction reaction [J].Electrochimica Acta, 2012, 81:313320
[43]Wang R, Wang H, Zhou T, et al. The enhanced electrocatalytic activity of okara-derived N-doped mesoporous carbon for oxygen reduction reaction [J]. Journal of Power Sources, 2015,274:741747.
[44] Xiao M, Zhu J, Feng L, et al. Meso/Macroporous Nitrogen‐Doped Carbon Architectures with Iron Carbide Encapsulated in Graphitic Layers as an Efficient and Robust Catalyst for the Oxygen Reduction Reaction in Both Acidic and Alkaline Solutions [J]. Advanced Materials, 2015, 27:2521-2527.
Included in
Catalysis and Reaction Engineering Commons, Engineering Science and Materials Commons, Materials Chemistry Commons, Materials Science and Engineering Commons, Physical Chemistry Commons, Power and Energy Commons