Dynamic Reconstruction Engineering of Anti-Corrosion Ni-based Anodes for Alkaline Seawater Electrolysis

Authors

• Yi-Gang Zhang, Faculty of Maritime and Transportation, Ningbo University, Ningbo, 315211; Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Advanced Fuel Cells and Electrolyzers Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201
• Wen-Wen Xu, Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Advanced Fuel Cells and Electrolyzers Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201; School of Chemical Sciences, University of Chinese Academy of Sciences, Beijing, 100049
• Tian-Yu Zhang, Faculty of Maritime and Transportation, Ningbo University, Ningbo, 315211Follow
• Zhi-Yi Lu, Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Advanced Fuel Cells and Electrolyzers Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201; School of Chemical Sciences, University of Chinese Academy of Sciences, Beijing, 100049Follow

Corresponding Author

Tian-Yu Zhang (zhangtianyu@nbu.edu.cn);
Zhi-Yi Lu (luzhiyi@nimte.ac.cn)

Abstract

Green hydrogen production via alkaline seawater electrolysis offers an environmentally sustainable and potentially cost-effective route to address both energy and climate challenges. Achieving long-term anode stability under complex ionic environments and industrial current densities remains a central bottleneck. Specifically, Ni-based anodes exhibit intense surface reconstruction during the oxygen evolution reaction, necessitating dynamic anti-corrosion strategies. This mini review systematically summarizes reconstruction engineering approaches to develop anti-corrosion Ni-based anodes of alkaline seawater electrolysis across increasingly complex ionic environments from simulated seawater to real seawater: (i) Cl^– dominated; (ii) Cl^– with co-existing oxyanions, and (iii) Cl^–  with co-existing Br^– . Notably, the progress achieved by our group in dynamic reconstruction engineering is highlighted, as well as reported advances on reconstruction-induced chemical adsorption/fixation strategies to provide a broader mechanistic understanding. In a Cl^– dominated corrosive environment, the introduction of Ag component enables in situ reconstruction into AgCl under the operating potential. This process immobilizes Cl^– via AgCl formation and simultaneously suppresses interfacial Cl^– enrichment and penetration through a co-ion exclusion effect. For Cl^– with co-existing oxyanions, the oxyhydroxide species generated by Ni-based surface reconstruction preferentially adsorb oxygen-containing anions, thereby forming a stable anionic shielding layer. This layer lowers the probability of Cl^– approach and adsorption, leading to effective mitigation of Cl^–-induced corrosion. Additionally, the mechanisms underlying bromide-induced anodic corrosion in Cl^– with co-existing Br^– are summarized, together with relevant reconstruction inhibition strategies. Finally, transferable anode design principles are proposed to push seawater electrolysis from materials demonstrations to device-level reliable operation.

Graphical Abstract

Keywords

Alkaline seawater electrolysis, Dynamic surface reconstruction, Chloride-induced corrosion, Oxyanion shielding layer, Bromide-induced corrosion

DOI Link

https://doi.org/10.61558/2993-074X.3613

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

Publication Date

2026-07-28

Online Available Date

2026-05-09

Revised Date

2026-04-15

Received Date

2026-03-10

Recommended Citation

Yi-Gang Zhang, Wen-Wen Xu, Tian-Yu Zhang, Zhi-Yi Lu. Dynamic Reconstruction Engineering of Anti-Corrosion Ni-based Anodes for Alkaline Seawater Electrolysis[J]. Journal of Electrochemistry, 2026, 32(7): 2615001.
DOI: 10.61558/2993-074X.3613
Available at: https://jelectrochem.xmu.edu.cn/journal/vol32/iss7/1