•  
  •  
 

Corresponding Author

Pei-chang DENG(dpc0520@163.com)

Abstract

A measurement system for detecting the atmospheric corrosion of stainless steels was built based on electrochemical noise technology. The electrochemical noise data have been collected for 304 stainless steels which were exposed to the simulated marine atmospheric environment. The pitting behaviors of 304 stainless steels were studied by analyzing the electrochemical noise results with the time domain spectrogram, statistic, frequency domain spectrogram and shot noise theory. Meanwhile, potentiodynamic polarization and morphological analysis were also used as assistant measurements. It has shown that the 304 stainless steel in the whole wet-dry cycle could be divided into three stages, including passivation stage, metastable pitting stage and stable pitting stage. During the passivation stage, the electrochemical current noise and electrochemical potential noise exhibited minor synchronous-perikinetie fluctuations. The corrosion events occurred at high frequencies with the low average electric quantity. During the metastable pitting stage, the electrochemical current noise and electrochemical potential noise increased exponentially and at the same time decayed abruptly, and the frequencies for corrosion events decreased with the increased average electric quantity. However, no pitting spots were observed from the SEM micrographs. During the stable pitting stage, the electrochemical current noise remained an exponential increase and abrupt decay, corresponding to the pulse in electrochemical potential noise which is characterized by an exponential decay following by an abrupt recovery. Meanwhile, the lifetimes of fluctuations in electrochemical current noise and electrochemical potential noise were longer. The frequencies for corrosion events became lowered with the significant rise of average electric quantity. In addition, some small and flat pitting spots could be found from the SEM micrographs. The potentiodynamic polarization technique can be applied to verify the nucleation of stable pitting. The pitting potential decreased sharply when the stable pitting was formed at the 304 stainless steel surface. The results obtained by the two methods were consistent with each others, proving that the measuring system can continuously monitor the pitting behaviors of 304 stainless steels in the simulated marine environments, and judges the occurrence of stable pitting.

Graphical Abstract

Keywords

electrochemical noise, stainless steel, pitting corrosion, potentiodynamic polarization

Publication Date

2020-04-28

Online Available Date

2020-02-14

Revised Date

2019-07-30

Received Date

2019-05-18

References

[1] Du N( 杜楠), Ye C( 叶超), Tian W M( 田文明 ), et al. 304 stainless steel pitting behavior by means of electrochemical impedance spectroscopy[J]. Journal of Materials Engineering( 材料工程), 2014(6):68-73.

[2] Zhang X S( 张新生), Xu C C( 许淳淳), Hu G( 胡钢 ). Discussion on factors of unstable 304 stainless steel stress corrosion cracking[J]. Journal of Electrochemistry( 电化学), 2003,9(3):320-326.

[3] Ye C Q( 叶陈清), Hu R G( 胡融刚), Hou R Q( 侯瑞请 ), et al. Localized corrosion behavior of sensitized 304 stainless steel by scanning reference electrode technique[J]. Journal of Electrochemistry( 电化学), 2013,19(6):507-511.

[4] Du N( 杜楠), Tian W M( 田文明), Zhao Q( 赵晴 ), et al. Effect of SO4 2- concentration on 304 stainless steel pitting corrosion in NaCl solution[J]. Journal of Materials Engineering( 材料工程), 2012(7):64-70.

[5] Zhang J Q( 张鉴清), Zhang Z( 张昭), Wang J M( 王建明 ), et al. Analysis and application of electrochemical noise I. Theory of electrochemical noise analysis[J]. Journal of Chinese Society for Corrosion and Protection( 中国腐蚀与防护学报), 2001,21(5):310-320.

[6] Zhang J Q( 张鉴清), Zhang Z( 张昭), Wang J M( 王建明 ), et al. Analysis and application of electrochemical noise II. Application of electrochemical noise[J]. Journal of Chinese Society for Corrosion and Protection( 中国腐蚀与防护学报), 2002,22(4):241-248.

[7] Shi Y Y, Zhang Z, Su J X , et al. Electrochemical noise study on 2024-T3 aluminum alloy corrosion in simulated acid rain under cyclic wet-dry condition[J]. Electrochimica Acta, 2006,51:4977-4986.

[8] Huang H L, Guo X P, Zhang G A , et al. Effect of direct current electric field on atmospheric corrosion behavior of copper under thin electrolyte layer[J]. Corrosion Science, 2011(53):3446-3449.

[9] Xia D H, Ma C, Song S Z , et al. Assessing atmospheric corrosion of metals by a novel electrochemical sensor combining with a thin insulating net using electrochemical noise technique[J]. Sensors and Actuators B: Chemical, 2017,252:353-358.

[10] Han L( 韩磊), Song S Z( 宋诗哲), Zhang Z( 张正 ). Applying electrochemical noise technique to detect the atmospheric corrosion of aluminum alloy[J]. Journal of Chinese Society for Corrosion and Protection( 中国腐蚀与防护学报), 2009,29(6):471-474.

[11] Hu Q( 胡骞), Qiu Y B( 邱于兵), Guo X P( 郭兴鹏 ). Investigation of electrochemical noise in the crevice corrosion of Q235 carbon steel[J]. Journal of Electrochemistry( 电化学), 2009,15(2):185-189.

[12] Li C L( 李春玲), Ma Y T( 马元泰), Li Y( 李瑛 ), et al. Initial stage of atmospheric corrosion of NdFeB (M35) in a simulated marine atmosphere[J]. Journal of Electrochemistry( 电化学), 2010,16(4):406-410.

[13] Dong J H( 董俊华), Ke W( 柯伟 ). The accelerated test of simulated atmospheric corrosion and the rust evolution of low carbon steel[J]. Journal of Electrochemistry( 电化学). 2009,15(2):170-178.

[14] Ruan H M( 阮红梅), Dong Z H( 董泽华), Shi W( 石维 ), et al. Effect of inhibitors on pitting corrosion of AA6063 aluminum alloy based on electrochemical noise[J]. Acta Physico - Chimica Sinica( 物理化学学报), 2012,28(9):2097-2107.

[15] Li J( 李季), Zhao L( 赵林), Li B W( 李博文 ), et al. Electrochemical noise analysis of 304 stainless steel pitting corrosion in ferric chloride solution[J]. Journal of Chinese Society for Corrosion and Protection( 中国腐蚀与防护学报), 2012,32(3):235-240.

[16] Zhang T( 张涛), Yang Y G( 杨延格), Shao Y W( 邵亚薇 ). Advances of the analysis methodology for electrochemical noise[J]. Journal of Chinese Society for Corrosion and Protection( 中国腐蚀与防护学报), 2014,34(1):1-8.

[17] Cheng Y F, Luo J L . Passivity and pitting of carbon steel in chromate solution[J]. Electrochimica Acta, 1999,44(26):4795-4804.

[18] Guo M Q( 郭孟秋), Dong C( 董翠), Zhang X Y( 张晓云 ), et al. Atmospheric corrosion monitoring of 2B06 aluminum alloy by electrochemical noise[J]. Failure Analysis and Prevention( 失效分析与预防), 2010,5(3):149-154.

[19] Suresh G, Mudali U K . Electrochemical noise analysis of pitting corrosion of type 304L stainless steel[J]. Corrosion, 2014,70(3):283-293.

[20] Chen J F, Bogaerts W F . The physical meaning of noise resistance[J]. Corrosion Science, 1995, 37(11): 1839-1842. An P L( 安朋亮), Liang P( 梁平), Ren J M( 任建民 ), et al. Characteristics on electrochemical noise of pitting corrosion for high nitrogen austenitic stainless steels[J]. Journal of Chinese Society for Corrosion and Protection (中国腐蚀与防护学报), 2018,38(1):26-32.

[22] Cottis H, Awadhi M A, Mazeedi H A , et al. Measures for the detection of localized corrosion with electrochemical noise[J]. Electrochimica Acta, 2001,46(24):3665-3674.

[23] Chen J F, Bogaerts W F . The physical meaning of noise resistance[J]. Corrosion Science, 1995,37(11):1839-1842.

[24] Sanchez-Amaya J M, Cottis R A, Botana F J . Shot noise and statistical parameters for the estimation of corrosion mechanisms[J]. Corrosion Science, 2005,47(12):3280-3299.

[25] Al-Mazeedi H A A, Cottis R A . A practical evaluation of electrochemical noise parameters as indicators of corrosion type[J]. Electrochimica Acta, 2004,49(17/18):2787-2793.

[26] Liu Y( 刘玉), Du R G( 杜荣归), Lin C J( 林昌健 ). Effect of chloride ions on the corrosion behavior of reinforeing steel in simulated concrete pore solutions[J]. Journal of Electrochemistry( 电化学), 2005,11(3):333-336.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.